
COMBAT
®
CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL
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control ensures the safe start and stop sequence
and also monitors the safe presence of a flame and
burner air pressure.
10.3.5 Sequence of Operation - Two-Stage
Burner
1. With the external controls on calling for heat,
and the pressure switch at rest, the burner fan
will switch on after the control does a "self
check".
NOTE: If the pressure switch contacts (normally
closed) are open, the heater will not start.
2. The combustion air fan turns on and the pres-
sure switch contacts close within the next 5
seconds to indicate sufficient combustion air or
lockout will occur.
3. The sequence continues with a purge period
with the burner fan running.
4. The electrical ignition switches ON at the end of
the purge period.
5. The main gas valve opens and once a flame
has been established, this remains open until
close down. The flame probe is now continu-
ou
sly monitoring for the safe presence of flame.
6. Three seconds later, the electric ignition turns
off, leaving the gas flame to be proved as sta-
ble.
7. The control is now in its normal run position.
8. If the flue becomes blocked during the units
operation, the unit will deactivate and the lock-
out indicator light will activate.
After setting the minimum burner input and
combustion, the following check must be made:
Run the heater on low fire for a minimum of 15
minutes. Check the flue gas temperature. If the flue
gas temperature falls below 125° C, increase the low
fire gas setting until the temperature reaches 125° C,
otherwise condensation may form.
10.4 Motor Starter and Thermal Overload
On belt-driven models, the motor is controlled by a
direct on-line contactor starter fitted with thermal
overload protection. If the thermal overload
operates, the main fan will not run. To reset, press
the reset button on the o
verload unit.
NOTE: For models with a 5.5 kW motor or larger, the
direct on-line starter will be replaced by an
automatic starter.
The overload should be set to indicate
approximately 0.2 A above the normal running
current of the heater. See Page 11, Section 4.4.
10.4.1 Burners
For details of the packaged burners, see the
manufacturer's instructions and Page 11, Section
4.5 through Page 14, Section 4.8. When reading the
data tables, ensure that the correct table for the
burner and gas valve installed is being used. The
data tables are listed under a burner reference letter
which can be found on the heater data plate.
10.5 Gas Valves
Dungs Combination Gas Valve
All model 015 - 030 gas-fired burners operate as
direct main flame ignition and have no separate start
gas train. All other models operate with a first stage
start gas flame supplied from a start gas train
containing a start gas pressure regulator and two
safety shut-off valves, for all gas types.
The main gas is released at the second stage, and
the combination main gas valv
e block contains a
main burner pressure regulator and two safety
shutoff valves, for all gas types. See Page 44, Figure
19. Please refer to the manufacturer's instructions
for setting the controls.
Figure 19: Gas Train Circuit for Dungs Gas Valves (all models)
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